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Low Signal Relay
G6L
Extremely Thin SPST-NO Flat Relay, One of the Thinnest Relays in the World
* Uses 20% less mounting area and 67% less volume in comparison with the G5V-1 relay. * Measures just 7.0 (W) x 10.6 (L) x 4.5 (H) mm for surfacemount or 4.1 (H) for through-hole. * High dielectric strength: 1,000 VAC between coil and contacts and 750 VAC between contacts of the same polarity. * Conforms to FCC Part 68. * UL recognized / CSA certified * RoHS Compliant - Use of lead completely eliminated.
Ordering Information
Contact form SPST-NO Fully sealed Construction Mounting type Through-hole terminal Surface-mount terminal
.
Model G6L-1P G6L-1F
Note: 1. When ordering, add the rated coil voltage to the model number. Example: G6L-1P DC12 Rated coil voltage 2. When ordering tape packing (surface mount versions), add "-TR" to the model number. Example: G6L-1F-TR DC12 Tape packing Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case.
Model Number Legend:
G6L 1 -1 DC 23 4 5
3. Terminal Shape P: Through-hole F: Surface mount 4. Packaging None: Tube packaging TR: Tape and reel packaging 5. Rated Coil Voltage 3, 4.5, 5, 12, 24
1. Relay Function None: Non-latching 2. Contact Form 1: SPST-NO
Application Examples
* Peripherals of MODEM/PC * Telephones * Office automation machines * Audio-visual products * Communications equipment * Measurement devices * Amusement equipment * Security equipment
Low Signal Relay
G6L
37
Specifications
Contact Ratings
Item Contact mechanism Rated load Carry current Max. operating voltage Max. operating current Min. permissible load - P level (See note) Single crossbar 0.3 A at 125 VAC, 1 A at 24 VDC 1A 125 VAC, 60 VDC 1A 1 mA at 5 VDC Resistive load
Note: This value was measured at a switching frequency of 120 operations/min. This value may vary, depending on switching frequency, operating conditions, expected reliability level of the relay, etc. It is always recommended to double-check relay suitability under actual load conditions.
Coil Ratings
Item Rated voltage Rated current Coil resistance Pick-up voltage Dropout voltage Maximum voltage Power consumption Note: 1. 2. 3. 4. 3 VDC 60.0 mA 50.0 4.5 VDC 40.0 mA 112.5 Voltage Rating 5 VDC 36.0 mA 139.0 12 VDC 15.0 mA 800.0 24 VDC 9.6 mA 2,504.0
75% max. of rated voltage 10% min. of rated voltage 150% of rated voltage Approx. 180 mW 130% of rated voltage Approx. 230 mW
The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. The operating characteristics are measured at a coil temperature of 23C. The maximum voltage is the highest voltage that can be imposed on the relay coil. The voltage measurements for Pick-up/Dropout are the values obtained for instantaneous changes in the voltage (rectangular wave).
Characteristics
Item Contact resistance (See Note 1) Operate time (See Note 2) Release time (See Note 2) Insulation resistance (See Note 3) Dielectric strength Coil and contacts Contacts of same poles Surge withstand voltage Vibration Shock Service life Ambient temperature Humidity Weight Coil and contacts Mechanical durability Mechanical durability Mechanical Electrical 100 m max. 5 ms max. (approx. 1.1 ms) 5 ms max. (approx. 0.4 ms) 1,000 M min. (at 500 VDC) 1,000 VAC, 50/60 Hz for 1 min 750 VAC, 50/60 Hz for 1 min 1,500 VAC, 10 x 160 s 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) 1,000 m/s2 5,000,000 operations min. (at 36,000 operations/hour) 100,000 operations min. (with a rated load at 1,800 operations/hour) Operating: -40C to 70C (with no icing or condensation) Operating: 5% to 85% RH Approx. 0.6 g G6L-1P, G6L-1F
Malfunction durability 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) Malfunction durability 100 m/s2
Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. 2. Values in parentheses are actual values. 3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking the dielectric strength. 4. The above values are initial values.
38
Low Signal Relay
G6L
Engineering Data
Maximum Switching Capacity
Switching current (A)
10 7 5 3
Ambient Temperature vs. Maximum Voltage
Maximum voltage (%)
250
Ambient Temperature vs. Switching Current
Switching current (A)
1.2
200 3 to 12 VDC 150
1
0.8
1 0.7 0.5 0.3 DC resistive load AC resistive load
0.6 100 24 VDC 0.4
50
0.2
0.1 10
30
50 70 100
300 500 7001,000
0 -40
-20
0
20
40
60
80
0 -40
-20
0
20
40
60
80
Switching voltage (V)
Note:
Ambient temperature (C)
"Maximum Voltage" is the maximum voltage that can be applied to the relay coil.
Ambient temperature (C)
Electrical Service Life
Switching operations (x104 operations)
1,000 500 300
Shock Malfunction Ambient Temperature vs. Must Operate or Must Release Voltage
On the basis of rated voltage (%)
100 90 80 70 60 50 40 30 20 10 Must operate voltage Must release voltage -40 -20 0 20 40 60 80 Y' min. max. avg. Max. estimated value 800 X 1,000 600 400 200 Z 1,000 Y 1,000 Energized
100 24-VDC resistive load 50 30
max. avg. min.
1,000 Z' Shock direction X X' Y Z Z'
200 400 600 800 1,000 Unit: m/s2 Sample: G6L-1F Number of Relays: 10 1,000 X'
10 5 3 125-VAC resistive load
Y'
1 0
0.2
0.4
0.6
0.8
1
1.2
0 -60
Switching current (A)
Ambient temperature (C)
Conditions: Shock is applied in X, Y, and Z directions three times each with and without energizing the Relays to check the number of contact malfunctions.
Electrical Service Life (with Must Operate and Must Release Voltage) (See note 1)
On the basis of rated voltage (%)
100 Sample: G6L-1F Number of Relays: 10 Test conditions: 1-A resistive load at 24-VDC with an operation rate of 50% 80 Switching frequency: 1,800 operations/h
Contact Reliability Test (Contact Electrical Service Life (Contact Resistance) (See note 1) Resistance) (See notes 1 and 2)
Contact resistance (m )
Sample: G6L-1F NO contact Number of Relays: 10 Test conditions: 1-A resistive load at 500 24-VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300
Contact resistance (m )
1,000
1,000
Sample: G6L-1F NO contact Number of Relays: 10 500 Test conditions: 1-A resistive load at 24-VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300
60
Must operate voltage max. min.
100
100
max.
40 50 Contact resistance Must release voltage max. 20 min. 30 max. min. 50 min. 30
0
0.1
1
10
100
1,000
10 0.1
1
10
100
1,000
10 1
10
100
1,000
10,000
Operating frequency
Note: 1. 2.
(x103
operations)
Operating frequency (x103 operations)
Operating frequency (x103 operations)
The tests were conducted at an ambient temperature of 23C. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use.
Low Signal Relay
G6L
39
Mutual Magnetic Interference
Change rate on the basis of initial value (%) 10 5 0 -5 -10 Initial stage 2.54 mm 5.08 mm
Mutual Magnetic Interference
Change rate on the basis of initial value (%) 10 5 0 -5 -10 Initial stage 2.54 mm 5.08 mm
Sample Energized
Sample
Energized
Installed in flush configuration Must operate voltage Must release voltage
Installed in flush configuration Must operate voltage Must release voltage
External Magnetic Interference
(Average value) (Average value) (Average value)
Change rate on the basis of initial value (%)
Change rate on the basis of initial value (%)
Change rate on the basis of initial value (%)
+30 S +20 N
+30 S +20 N
+30 S +20 N
+10
+10
+10
0
0
0
-10
-10
-10
-20 -30 -1,200 Sample: G6L-1F Number of Relays: 5 -800 -400 0 Must operate voltage Must release voltage 400 800 1,200
-20 -30 -1,200 Sample: G6L-1F Number of Relays: 5 -800 -400 0 Must operate voltage Must release voltage 400 800 1,200
-20 Sample: G6L-1F Number of Relays: 5 -30 -1,200 -800 -400 Must operate voltage Must release voltage 0 400 800 1,200
External magnetic field (A/m)
External magnetic field (A/m)
External magnetic field (A/m)
High-frequency Characteristics (Isolation) (See note)
(Average value)
High-frequency Characteristics (Insertion Loss) (See note)
(Average value)
High-frequency Characteristics (Return Loss, V.SWR) (See note)
Return loss (dB)
1.4 V.SWR 1.2 1 Return loss 0.8 0.6 0.4 0.2
Insertion loss (dB)
Isolation (dB)
10 20 30 40 50 60 70 80 90
10 20 30
0.5
1
1.5
40
50 2 60 2.5 70
100 1 10 100 1,000
1
10
100
1,000
1
10
100
1,000
Frequency (MHz)
Frequency (MHz)
Frequency (MHz)
Note: High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine before use.
40
Low Signal Relay
G6L
V.SWR
0
0
0
(Average value)
Must Operate and Must Release Time Distribution (See Note)
Number of contacts
40 Sample: G6L-1F Number of Relays: 50 Must operate time Must release time 30
Distribution of Bounce Time (See Note)
Number of contacts
40 Sample: G6L-1F Number of Relays: 50
Vibration Resistance
Change rate on the basis of rated value (%)
5.0 Sample: G6L-1F 4.0 Number of Relays: 5 3.0 2.0 1.0 0.0 -1.0 -2.0 -3.0 -4.0 -5.0 Must release voltage
30
20
20
Must operate voltage
10
10
0
0.5
1
1.5
2
2.5
3
0
0.5
1
1.5
2
2.5
3
Initial
After test
Time (ms)
Time (ms)
Note: The tests were conducted at an ambient temperature of 23C.
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G6L-1P
10.60.2 4.10.2 0.2 3.5 70.2
PCB Mounting Holes Terminal Arrangement/ Internal Connections (Bottom View) Tolerance: 0.1 mm (Bottom View)
5.08
Orientation mark 2 4
5.08
8 5
0.4 1.49 5.08 7.62
0.2 5.08
1-dia.
7.62
Note: Each value has a tolerance of 0.3 mm.
G6L-1F
PCB Mounting Holes (Top View)
Tolerance: 0.1 mm
Terminal Arrangement/ Internal Connections (Top View)
Orientation mark 8 5
10.60.2 4.50.2 0.6 0.4
70.2
7.62 5.08 2.66 2 4 6.74
0.4 1.49 5.08 7.62
8.4
0.8
(1.49)
Note: Each value has a tolerance of 0.3 mm.
Low Signal Relay
G6L
41
Packaging
Tube Packaging
Relays in tube packaging are arranged so that the orientation mark of each Relay is on the left side. Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs.
Orientation of Relays Stopper (gray) Stopper (green)
Tube length: 552 mm (stopper not included) No. of Relays per tube: 50
Tape and Reel Packaging (Surface-mount models)
When ordering Relays in tape and reel packaging, add the suffix "-TR" to the model number, otherwise the Relays in tube packing will be provided. * Tape type: TB2412R (Refer to EIAJ (Electronic Industries Association of Japan) * Reel type: R24D (Refer to EIAJ (Electronic Industries Association of Japan) * Relays per reel: 1,000 1. Direction of Relay Insertion
Pulling Direction
Orientation mark Top tape (cover tape) Pulling direction
11.50.1 240.2 11.20.1 40.1 20.1 B A 1.5+0.1dia. 0 1.750.1 0.40.05 3max.
3. Carrier Tape Dimensions G6L-1F
4.60.1
Carrier tape
Embossed tape
120.1 B A 8.90.1
3max.
2. Reel Dimensions
25.50.5 29.51 130.2 dia. 20.5 210.5 dia.
B-B Cross Section
3max.
3max.
A-A Cross Section
A 330 80
R1
Enlarged View of Section A
42
Low Signal Relay
G6L
Recommended Soldering Method
Temperature Profile According to IRS
When performing reflow-soldering, check the profile on an actual device after setting the temperature condition so that the temperatures at the relay terminals and the upper surface of the case do not exceed the limits specified in the following tables.
Temperature (C)
The thickness of cream solder to be applied should be within a range between 150 and 200 m on OMRON's recommended PCB pattern.
Correct Soldering
Relay
Incorrect Soldering
Insufficient amount of solder Excessive amount of solder
T4 T3 PCB
Terminal Solder Land
T2 T1
Visually check that the Relay is properly soldered.
t1 Preheating
t2 Soldering
Time (s)
Item Measuring position Terminal Preheating (T1 to T2, t1) Soldering (T3, t2) Peak value (T4)
150C to 180C, 180C to 200C, 245C max. 120 s max. 20 to 30 s ---- 250C max.
Upper surface ---- of case Item Measuring position Terminal Preheating (T1 to T2, t1)
Soldering (T3, t2)
Peak value (T4) 250C max. 255C max.
150C to 180C, 230C, 120 s max. 30 s max. ----
Upper surface ---- of case
Approved Standards
UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40C
Contact form SPST-NO Coil rating G6L-1P and G6L-1F: 3 to 24 VDC Contact rating 1A at 30 VDC (Resistive) 0.5A at 60 VDC (Resistive) 0.3A at 125 VAC (General Use) Number of test operations 6,000
Low Signal Relay
G6L
43
Precautions
Correct Use
Long-term Continuously ON Contacts
Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. Be sure to use a fail-safe circuit design that provides protection against contact failure or coil burnout.
Maximum Voltage
The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting). The maximum voltage also involves important restrictions which include the following: * Must not cause thermal changes in or deterioration of the insulating material. * Must not cause damage to other control devices. * Must not cause any harmful effect on people. * Must not cause fire. Therefore, be sure not to exceed the maximum voltage specified in the catalog. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation.
Handling
Leave the Relays packed until just prior to mounting them.
Soldering
Solder: JIS Z3282, H63A Soldering temperature: Approx. 250C (At 260C if the DWS method is used.) Soldering time: Approx. 5 s max. (approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB.
Claw Securing Force During Automatic Insertion
During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained.
C A B
Coating
Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays.
Coil Power Supply Waveform
If the voltage applied to the coil is increased or decreased gradually, operating characteristics may be unstable, contact endurance may decline, or the Relay may not function at its full performance level. Therefore, always use an instantaneous ON and instantaneous OFF when applying the voltage. Be sure that the rated voltage or zero voltage is reached within 1 ms.
Direction A: 5.0 N max. Direction B: 5.0 N max. Direction C: 5.0 N max.
Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay.
Environmental Conditions During Operation, Storage, and Transportation
Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure.
44
Low Signal Relay
G6L
Omron Electronic Components, LLC
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Low Signal Relay
G6L
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X301-E-1 06/09 Specifications subject to change without notice Printed in USA
Low Signal Relay
G6L

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